【Machine】Facial tissue production line plan

2018-05-22 Laure Back

Facial tissue production line

 

To produce facial tissue paper, you will need the following machines:facial tissue interfolding machine,cutting machine, automatic folding machine.

 

We are going to introduce you several plans based on the total capacity and budget. For more details, pls contact us at laure@sanmachinery.com.

 

Plan 1

* Small investment/start up/cheap plan

A. Facial tissue interfolding machine (SAN-FT 2L-5L)

B. Semi-automatic packing machine

No

Name

Technical details

Capacity

Labors

1

Facial tissue inter-folding machine

1.Folding roller width: chromium plated 45# steel

550- 1000 mm

2.Applicable roll quantity: 13~18 gsm2ply/3 plytissue paper

3.Finished product open size210±2mm X230 mm

4.Finished product folding size105±2mm X230 mm

5.Folding type: V folding

6.Speed of folding:500~800 sheet/min/line

7.Folding cylinder is used double air valve structure, the material is hard-wearing NYLON.

8.Transverse paper cutter type : the roller of top blade material is chromium plated 45# steel

1 sheet steel top blade front and back. Material is SKD-II, hardness HRC 58~60; 3 sheet high speed steel underside blade, hardness HRC 60~62;

9.Circular bladeone blade front and back

10.Edge embossing unit: underside cylinder is bearing steel, hardness HRC 58~60; 4 edge embossing front and back. Material is bearing steel.

11. 2 pairs embossing roller ,steel by steel or steel by rubber.

12.Jogging button and emergency button installed on machine     

19.Pneumatic control Air pressure> 4kg/cm2

 

[200 pcs/box]

3300-8400 boxes/8 h

2

2

Semi-automatic packing machine

 

1.Model SAN-HB-B Semi automatic box packing machine

2.Products size 100-290*70-150*25-120 mm

3.Capacity 0-30 boxes/min

4.Power supply voltage   220V 50 A

5.Dimension    805*655*1522 mm

6.Weight   150 kg

14,400 boxes/8h

1

 

 

Plan 2

* Small investment/start up/economic plan

A.Facial tissue interfolding machine (SAN-FT 5L-10 L)

B.Automatic band saw cutting machine

C.Semi-automatic packing machine(soft type/box type)

No

Name

Technical details

Capacity

Labors

1

Facial tissue interfolding machine (SAN-FT 5L-10 L)

1.Folding roller width: chromium plated 45# steel

1000- 2000 mm

2.Applicable roll quantity: 13~18 gsm2ply/3 plytissue paper

3.Finished product open size210±2mm X230 mm

4.Finished product folding size105±2mm X230 mm

5.Folding type: V folding

6.Speed of folding: 800-1000 sheet/min/line

7.Folding cylinder is used double air valve structure, the material is hard-wearing NYLON.

8.Transverse paper cutter type : the roller of top blade material is chromium plated 45# steel

1 sheet steel top blade front and back. Material is SKD-II, hardness HRC 58~60; 3 sheet high speed steel underside blade, hardness HRC 60~62;

9.Circular bladeone blade front and back

10.Edge embossing unit: underside cylinder is bearing steel, hardness HRC 58~60; 4 edge embossing front and back. Material is bearing steel.

11. 2 pairs embossing roller ,steel by steel or steel by rubber.

12.Jogging button and emergency button installed on machine     

19.Pneumatic control Air pressure> 4kg/cm2

 

[200 pcs/box]

10,800-54,000 boxes/8 h

2

2

Automatic band saw cutting machine

1.Paper roll length(mm) 0-1800mm

2.Paper roll dia (mm)   90mm-150mm

standard: 110+(-)5mm

3. Cutting length   adjustable

4. Machine speed   40-80 cuts/min

5.Cutting length   adjustable

6.Power   380v, 50hz, 3 phase, 2-8 kw

28,500 cuts/8 h

1

3

Semi-automatic packing machine-soft type

 

1.Model SAN-HB-B Semi automatic box packing machine

2.Products size 100-290*70-150*25-120 mm

3.Capacity 0-30 boxes/min

4.Power supply voltage   220V 50 A

5.Dimension    805*655*1522 mm

6.Weight   150 kg

14,400 boxes/8h

1

4

Semi-automatic packing machine-box type

1.MODEL SAN-NPS 200E

2.AIR PRESSURE 0.4~0.6MPA

3.POWER 220, 50HZ, 0.6KW

4.PACKING SPEED Max. 18 packs/min.

5.MAX. PACKING SIZE 210 * 120* 100mm  6.MIN. PACKING SIZE 100* 90 * 40mm  7.PACKING MATERIAL OPP,  PE

8. MACHINE SIZE 2500* 600* 1200mm  

7,200 boxes/8 h

1

 

 

Plan 3

* High-yield / Automatic production line/ larger capacity

A. Facial tissue interfolding machine (SAN-FT 5L-10 L)

B. Automatic Log saw cutting machine

C.Automatic packing machine (soft type/box type)

No

Name

Technical details

Capacity

Labors

1

Facial tissue interfolding machine (SAN-FT 5L-10 L)

1.Folding roller width: chromium plated 45# steel 1000- 2000 mm

2.Applicable roll quantity: 13~18 gsm2ply/3 plytissue paper

3.Finished product open size210±2mm X230 mm

4.Finished product folding size105±2mm X230 mm

5.Folding type: V folding

6.Speed of folding: 800-1000 sheet/min/line

7.Folding cylinder is used double air valve structure, the material is hard-wearing NYLON.

8.Transverse paper cutter type : the roller of top blade material is chromium plated 45# steel

1 sheet steel top blade front and back. Material is SKD-II, hardness HRC 58~60; 3 sheet high speed steel underside blade, hardness HRC 60~62;

9.Circular bladeone blade front and back

10.Edge embossing unit: underside cylinder is bearing steel, hardness HRC 58~60; 4 edge embossing front and back. Material is bearing steel.

11. 2 pairs embossing roller ,steel by steel or steel by rubber.

12.Jogging button and emergency button installed on machine     

19.Pneumatic control Air pressure> 4kg/cm2

 

[200 pcs/box]

10,800-54,000 boxes/8 h

2

2

Log saw cutting machine

1.Paper roll length(mm) 0-3500mm

2.Paper roll dia (mm)   90mm-150mm

standard: 110+(-)5mm

3. Cutting length   adjustable

4. Machine speed   80-120 cuts/min

5.Cutting length   adjustable

6.Power   380v, 50hz, 3 phase, 10-15  kw

7. Circular blade diameter 610 mm

8.Circular blade diameter 610 mm

9.Cutting knife error:±1 mm

48,000 cuts/8 h

1

3

Automatic packing machine-soft  type

 

1.Packing size

L 100-230 mm

W 100-150 mm

H 30-100 mm

2.Packing material: CPP

3.Packing film thickness 0.04 -0.05 mm

4.Packing film max out diameter 450 mm

5.Packing film roll cor diameter 75mm-78mm

6.Packing speed 25-65 bags/min

7.Dimension  6050*3560*1925 mm

8. Total power 9 kw

9. Main power 5.4 kw

10. Heating power 3.6 kw

11. Power 380V/50HZ

12. Air pressure 0.5-0.7 mpa

13.Machine noise ≤78 dB

 

24,000 packs/8 h

1

4

Automatic packing machine-box  type

 

1.Capacity 20-40 boxes/min

2.Max packing size  290*150*120 mm

3.Min packing size  100*70*25 mm

4.Gluing Thermosol

5.Programmable controller

Mitsubishi programmable controller

6. Vacuum suction

7.Pneumatic system  Pressure 5-6kg/m^2

8.Power supply 380V 50HZ

9.Dimension 2800*1300*1750 mm

10. Weight 1000 kg

14,400 boxes/8h

1

 

Plan 4

* High-yield / Automatic production line/ larger capacity/Full automatic/ ready to sell

A. Facial tissue interfolding machine (SAN-FT 5L-10 L)

B. Log saw cutting machine

C. Automatic packing machine (soft-type auto packing)

D. Automatic packing machine (box--type auto packing)

No

Name

Technical details

Capacity

Labors

1

Facial tissue interfolding machine (SAN-FT 5L-10 L)

1.Folding roller width: chromium plated 45# steel 1000- 2000 mm

2.Applicable roll quantity: 13~18 gsm2ply/3 plytissue paper

3.Finished product open size210±2mm X230 mm

4.Finished product folding size105±2mm X230 mm

5.Folding type: V folding

6.Speed of folding: 800-1000 sheet/min/line

7.Folding cylinder is used double air valve structure, the material is hard-wearing NYLON.

8.Transverse paper cutter type : the roller of top blade material is chromium plated 45# steel

1 sheet steel top blade front and back. Material is SKD-II, hardness HRC 58~60; 3 sheet high speed steel underside blade, hardness HRC 60~62;

9.Circular bladeone blade front and back

10.Edge embossing unit: underside cylinder is bearing steel, hardness HRC 58~60; 4 edge embossing front and back. Material is bearing steel.

11. 2 pairs embossing roller ,steel by steel or steel by rubber.

12.Jogging button and emergency button installed on machine     

19.Pneumatic control Air pressure> 4kg/cm2

 

[200 pcs/box]

10,800-54,000 boxes/8 h

2

2

Log saw cutting machine

1.Paper roll length(mm) 0-3500mm

2.Paper roll dia (mm)   90mm-150mm

standard: 110+(-)5mm

3. Cutting length   adjustable

4. Machine speed   80-120 cuts/min

5.Cutting length   adjustable

6.Power   380v, 50hz, 3 phase, 10-15  kw

7. Circular blade diameter 610 mm

8.Circular blade diameter 610 mm

9.Cutting knife error:±1 mm

48,000 cuts/8 h

1

3

Automatic packing machine-soft  type

 

1.Packing size

L 100-230 mm

W 100-150 mm

H 30-100 mm

2.Packing material: CPP

3.Packing film thickness 0.04 -0.05 mm

4.Packing film max out diameter 450 mm

5.Packing film roll cor diameter 75mm-78mm

6.Packing speed 25-65 bags/min

7.Dimension  6050*3560*1925 mm

8. Total power 9 kw

9. Main power 5.4 kw

10. Heating power 3.6 kw

11. Power 380V/50HZ

12. Air pressure 0.5-0.7 mpa

13.Machine noise ≤78 dB

 

24,000 packs/8 h

1

4

Automatic packing machine-box  type

 

1. Capacity 30-100 boxes/min

2.Max packing size 240*120 *110 mm

3.Hot melt machine power  concept C 5/2 3 kw

4.Motor power 0.75 kw

5.Total power 4.5 kw

6.Power supply type  380V 60 HZ

7.Machine noise  Under 80 dB

8.Air supply 0.5-0.8 MPa

9.Air consumption 120-160 l/min

10.Dimension3000×1100×1650 mm

11.Weight 1200 kg

38,400 boxes/8h

1

 

 

Plan 5 】  

New function: Automatic facial tissue folding and stacking machine